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PCB Base Material AOI Measuring Machine

Suitable for high-end automatic SMT production line, real-time online AOl inspection; More efficient automation, no need to manually release the board, the standard NG or OK board signal; More provincial, one person monitors multiple AOI testing equipment.

Product Description

Are you in search of a cutting-edge solution to enhance your PCB quality control? Look no further than the W100 AOI Pcb Inspection, specially designed for the Printed Circuit Board industry. The W100 serves as your premier AOI machine for PCBs, ensuring rigorous and precise inspection. Its advanced technology guarantees unparalleled accuracy in the detection of defects, making it an essential tool for maintaining the highest industry standards.

 

Test item

Cracking, foreign body, rough, low resistance, pits, copper exposure, shedding, short circuit, oxidation, bad line, black cracks, bubbles, osmotic plating, metal residue, poor image, etc.

 

PCB AOI Machine Features

The W100 leaves no stone unturned during its comprehensive AOI inspection for PCBs. It meticulously examines every aspect, including solder joints, component placement, and more, ensuring the highest product quality.

Ease of use is a hallmark of the W100. Its intuitive interface and automated features simplify operation, allowing your team to focus on what matters most—maintaining superior PCB quality.

 

PCB AOI Machine Applicable Scene

COB is detected with aluminum substrate, copper substrate, ceramic substrate, RGB substrate and other plates. As a versatile PCB AOI machine, the W100 seamlessly adapts to the specific requirements of various PCB types, sizes, and complexities. From single-layer to multi-layer boards, it's your go-to solution for comprehensive inspection. Click to learn more.

 

AOI PCB Machine Technical Parameter

 

ITEM

W100 series

External dimension

2900*1200*1720mm

Service conditions

220V AC, 0.6KPa compressed air, power≤10KW

Bad product mark

Visual positioning laser damage, with active dust extraction system

Maximum detection size

150*200mm

Detection accuracy

9μm/pix, the minimum detection of two pixels 18μm 

Detection efficiency

>550pcs/H

Detection accuracy

AOI mode>99.9%,AI mode>99.95%

 

Our W100 excels in AOI testing for PCBs, streamlining your quality control processes and reducing the need for rework. This results in more efficient production and meeting your delivery deadlines.Elevate your PCB quality control with the W100 AOI Measuring Machine today. Choose precision, efficiency, and reliability—choose the W100 for your AOI needs.

 

PCB Base Material AOI Measuring Machine W100

 

About Zhengye Technology

 

As a leader in the field of industrial testing, Zhengye Technology mainly provides industrial testing intelligent equipment related products and services to manufacturers in industries such as lithium batteriessemiconductorsPCBs, and FPC high-end new materials. After more than 20 years of steady and rapid development, the current market covers dozens of countries and regions around the world, providing customers with multi-faceted standardized and customized services and solutions to meet the differentiated needs of different customers around the world.

 

PCB Base Material AOI Measuring Machine W100

 

FAQ about AOI for Pcb

 

1.What is AOI?

Automated optical inspection is a visual quality control method used for identifying defects that can occur during PCB manufacturing and assembly stages. In this technique, a camera scans the circuit board to examine various surface feature defects such as stains, scratches, open circuits, and short circuits. It also checks for missing, incorrect, and wrongly placed components.

 

2.How Does an Automated Optical Inspection (AOI) Work?

An AOI system typically contains many light sources and multiple cameras, sometimes including video cameras. The light sources illuminate a PCB from different angles, and the cameras take pictures or videos to create a comprehensive image for assessment.

AOI measurement generally uses a machine scanner to scan the device autonomously, without the need for human visual inspection. The scanner can check for defects that could cause catastrophic failure — such as the absence of a critical component — and they can also test for smaller flaws that would diminish the PCB’s quality and performance. These smaller defects can include problems such as slightly misaligned components or soldering that forms the wrong size or shape.

 

3.AOI provides the following benefits for PCB production:

♦Ensuring quality: AOI allows you to be sure your PCB products function as intended. Ensuring the quality of your products helps you increase customer satisfaction, enhance your reputation in the business and provide peace of mind about the value of the service you’re giving your clients.
♦Evaluating a complex board: AOI can inspect intricate board designs with a degree of accuracy the human eye cannot match.
♦Improving processes: If flaws result from faulty processes, catching the flaws immediately via AOI can help you identify patterns of defects and adjust your processes before you turn out thousands of boards with the same faults. Catching errors early minimizes the likelihood of future rework and makes your production operations more efficient.
♦Customizability: AOI is an automated process, but the operator can set the parameters to tell the scanner what to inspect for. If your design specifications change, it’s easy to adjust your settings to detect the flaws you need to find.

 

In PCB production, inspection is an important step. Test AOI is a crucial and effective inspection system in the PCB industry. This inspection method ensures the accuracy and functionality of a circuit board. Therefore, its importance can never be underestimated.

PCB Base Material AOI Measuring Machine W100

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